Abstract An experimental study was carried out to investigate the effect of using Exhaust Gas Recirculation (EGR) on various exergy terms of an IDI diesel engine cylinder. In this paper also the effectiveness of total in-cylinder irreversibility on Brake Specific Fuel Consumption (BSFC) in a diesel engine is investigated. To serve this aim an exergy analysis is conducted on the engine cylinder which provides all the availability terms by which the evaluation of in-cylinder irreversibilities is possible. The availability terms including heat transfer, inlet and exhaust gases and work output are presented during the engine operation at different load and speeds. To clarify the effect of using EGR in each case, EGR is introduced to the cylinder at various ratios during the tests. Finally, the dependence of total in-cylinder irreversibility and engine BSFC at particular engine operating conditions is introduced and the variations are compared. The results show that using EGR mostly increases the total in-cylinder irreversibility mainly due to extension of the flame region which reduces maximum combustion temperature. Also, the results revealed that the variations of the total in-cylinder irreversibility and engine BSFC follow the same trend especially at high load conditions.

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