Abstract A two dimensional model of the orientation distribution of fibres in a paper machine headbox is studied. The goal is to control the fibre orientation distribution at the outlet of contraction by changing its shape. The mathematical formulation leads to an optimization problem with control in coefficients of a linear convection-diffusion equation as the state problem. Then, the problem is expressed as an optimal control problem governed by variational forms. By using an embedding method, the class of admissible shapes is replaced by a class of positive Radon measures. The optimization problem in measure space is then approximated by a linear programming problem. The optimal measure representing optimal shape is approximated by the solution of this linear programming problem. In this paper, we have shown that the embedding method (embedding the admissible set into a subset of measures), successfully can be applied to shape variation design to a one dimensional headbox. The usefulness of this idea is that the method is not iterative and it does not need any initial guess of the solution.

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