Medium-density polyethylene (MDPE) matrix nanocomposites reinforced with different clay contents were produced by using a planetary ball mill. The morphology of all the milled samples, including pure polyethylene and the polyethylene–clay nanocomposites, was examined by scanning electron microscopy. To investigate the effects of milling time and clay content on the particle size of polyethylene powder, sieve analysis was used. The results showed that during milling, the regular shape of pure polyethylene powder converts into flake shapes and the average particle size of the powder increases upon increasing the milling time because the welding mechanism is predominant. Also, the presence of the clay can increase the maximumparticle size, and increasing the clay content can decrease the milling time required to reach the same maximum particle size. 97, 2010.ª 2009 Society of Plastics Engineers

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