This study aimed to investigate the recirculation zone in a micro-step geometry using a hybrid molecular direct simulation Monte Carlo (DSMC) Fokker–Planck (FP) approach. As this hybrid approach benefits from the accuracy of the DSMC and reduced computational cost of FP, very low Knudsen number (Kn) and high Reynolds number (Re) cases were investigated for the first time. In particular, the role of Kn, specularity of walls, and Re were evaluated on the formation of concave and convex vortices. The Kn and Re ranges were from 0.0001 to 100 and from 0.04 to 5,940, respectively. The latter considers a wide range of flow regimes from laminar to transitional flow. It is the first time that transitional flows have been treated in a microstep using a rarefied flow solver. We demonstrated the formation of a vortex on the top wall of the micro-step geometry for low Kn conditions in the range of 0.00011. It was shown that making the junction and bottom wall of the step specular did not eliminate the concave vortex but rather led to an increase in its strength. In addition, cold to hot transfer could be observed in all cases due to the competition between the higher-order term of the heat flux formula with the Fourier term.

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