Controlled forging of microalloyed steels is a viable economical process for the manufacture of automotive parts. Ferrite grain refinement and precipitation hardening are the major microstructural parameters to enhance the mechanical properties of the forged components. In the current study, a modified thermomechanical treatment for additional ferrite grain refinement is developed by exploiting the effect of Nb in increasing the TNR (no recrystallization temperature) and via phase transformation from a pancaked austenite. This is accomplished by performing the final passes of forging below the TNR temperature followed by a controlled cooling stage to produce a mixture of fine grained ferrite, small scaled acicular ferrite as well as a limited amount of martensite. The effect of processing parameters in terms of forging strain, cooling rate and aging condition on the microstructure and mechanical properties of a medium carbon, Nb containing microalloyed steel is investigated. An attempt is made to identify a suitable microstructure that provides a proper combination of high strength and good impact toughness. The processing-microstructure relationships for the proposed novel forging procedure are discussed, and directions for further improvements are outlined.

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